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Grey Board Wall Cladding System

The Ultratex Grey Board Wall Cladding System is a complete façade system for use on exterior walls of homes and commercial buildings; it is weatherproof, stable & durable, and it provides good exterior insulation, commonly referred to as Exterior Insulation and Finishing system (EIFS)

 

                      

 

                      Download 
           Grey Board Wall Cladding System Installation & Technical Manual

      

          Grey Board Wall Cladding System have two options

1. Grey Board EIFS Direct Fix Wall Panel System  

2. Grey Board EIFS Cavity Wall Panel System (consists of enhanced water management system) 

 

   1. Grey Board EIFS Direct Fix Wall Panel System specifications;  

   2.  Grey Board EIFS Cavity Wall Panel System specifications;

    *Please refer to Grey Board Manual before commensing installation of the system 

 

Material Check List for Grey Board Wall Cladding System 

 Stage 1 - Installation

Stage 2 – Coating System

Technical &Safety Data Sheets

 

Description/Specification/Size

 

Description/Specification/Coverage

 

 

 

Timber Stud Frame – 90mm x 35mm (including bracing)

The frame structure must be built in accordance

with the Building Code of Australia (BCA) and

with the relevant Australian Standards, for

instance, AS1684-2006 Timber Frame.

 C1

Ultratex Grey Board Render( Base Coat application)                                   

DownloadSafety Data Sheet       

TDS please refer Grey Board System Manual                              

  • Pack: 20Kg Bag (57 Bags /pallet)
  • Coats: 2 coats  ( Render thickness minimum 6mm)
  • 3.5 to 4 SqM per Bag @ 3-5mm thk

 1

 

Weatherproof Breathable Wall Wrap(Sarking)

  • Heavy Duty –AS4200.1.1994
  • Sizes: 1.35M X 36.5 & 2.74M X 30.0M
  • Should be overlapped on studs min 75mm on horizontal joints and 150mm on vertical joints

 C2A

Alkali Resistant Fibre Glass Mesh

  • Used across entre panel for Direct fix wall system having plain Polystyrene panels,  embedded into render wet on wet across entire panel, overlapping mesh joints 100mm
  • Type: 5mm x 5mm – 160GSM
  • Size: 1.2M x 50M Roll

 2A

 

 

 

 

2B

 

2A -Nails/Clouts (for fixing Starter channel & Battens)

  • Galvanised Steel Flat Head Nails(hot dipped)
  • Size : 2.8mm x 40mm,    Pack Size: 250 or 500/Box

2B – Wrap nails

 

 C2B

Alkali Resistant Fibre Glass Jointing Mesh

  • Used on joints for Cavity wall system having pre-coated Polystyrene panels
  • Type: 5mm x 5mm – 160GSM
  • Size: 200mm x 50M

 3

Starter Channel Bead ( in 90 &120 Degree)

  • Aluminium channel, with weep holes
  • Sizes: 75mm, 100mm & 125mm  in  2.5MLengths

 C3

Ultratex Primer – OPTIONAL                     

  DownloadTDS                  DownloadSafety Data Sheet

  • Apply one coat of Primer using a 10-12 mm nap roller
  • Pack: 15L Pail – Coverage 100SqM/pail @ WFT 75-100uM

4

Battens  (only for Cavity System)

  • Type : ‘H’Grade Polystyrene (23Kg/CuM)
  • Size:  25mm THK X 35mm WD  X 2.5M Length

 C4

Ultratex Texture – OPTIONAL                  

 DownloadTDS                     Download Safety Data Sheet

  • Apply one coat of Trowel Texture or Roll on Text
  • Pack: 15L –Coverage Medium Trowel Tex> 12SqM/pail

 5

Grey Board Panels

Type: Plain(Raw) & Pre-coated Polystyrene(EPS) panels

Sizes:  1.2M x 2.5M & 1.2M x 5M

Direct Fix System

Plain Panel

Thickness

Cavity System

Pre-Coated Panel

Thickness

75mm

50mm

100mm

75mm

 

100mm

 

 C5

Ultratex Membrane – OPTIONAL             

  DownloadTDS                     DownloadSafety Data Sheet

  • Apply one coat of Membrane using a 20-30mm nap roller
  • Pack: 15L Pail –Coverage 60-70SqM/pail

 6

Fastener - Screws (for fixing panels)

  • Galvanised  H8 Class 3 screws
  • Stainless steel 316 Class 4 screws for Severe Grade
  • Sizes: 100mm , 125mm and 150mm long

 

 7

Fasteners - Washers (for fixing panel)

  • Plastic (PP)
  • Size: 48mm Dia

 

 8

 Foam Adhesive ( for panel joints)

The adhesive foam is expandable and is a pressurised canister dispensing system, used for panel joints (panel to panel joining).

  • Fishers - Poly Urethane Adhesive Foam -750ml
  • Fishers  - Gun Cleaner Solvent
  • Gun applicator

 

 9

 External Corner Angle Bead

  • Aluminium -32mmx32mm x 2.7M or 3M Length for Direct Fix System
  • Aluminium with Mesh(75mmx125mm) for Cavity System
  • Stainless Steel  - for Severe Grade

 

 10

Liquid Nails(for fixing corner beads / Expansion trim)

  • SikaBond  (Construction Adhesive) or Selleys Liquid (nail fast set only)
  • Size: 300g cartridge

 

 11

Backing Rod (for expansion joints)

  • Polyurethane – 10mm Dia X 210LM

 

 12

 Expansion Joint Trim (UPVC)

(for expansion joint)

  • Plastic Expansion Joint Trims – UPVC
  • 3M Length

 

 13

 PU Sealant (SIKAFLEX PRO) or equivalent

Used around the windows, doors & Expansion joints

Minimum 5mm to  max 10mm  tolerance to be considered

  • Sikaflex Pro-Polyurethane paintable Sealant
  • 600mL Sausage & 310mL Cartridge

 

 14

Flashing Tape

For use around window and door joinery and all openings on panel for fixtures - to be installed by the installer during installation and building wrap to be tapped and sealed with tape.

  • Flashing tape is to comply with AS 2904 – 1995
  • Bitumen or similar water proof adhesive tape, Aluminium Adhesive Foil Tape
  • Sizes-75mm x 50M & 100mm x 50M Roll